Belt Conveyor Systems

A belt conveyor system transports materials from one point to another. The system comprises two or more pulleys and a closed conveyor belt on a tight sleeve. A drive pulley causes the belt to rotate. A second pulley referred to as the idler or reversing pulley helps in changing the belt’s direction of movement. 

Benefits of belt conveyor systems

The belt conveyor system is essential in many warehouses and industries for various transport applications. Here are some of their benefits in a manufacturing/production environment:

  • They are used as mechanical handling equipment to move goods and other materials from one point to another.
  • They are very efficient for handling sharp objects, heavy goods, raw materials, and mass-produced items.
  • They can move products up or down inclines.
  • The belt can move continuously or stop and start each time to remove or replace a damaged item.
  • They can be used to move a product around curves.
  • A variable frequency drive can be installed to facilitate speed adjustment whenever the system is required to move items faster.

Types of belt conveyor systems

There are various types of belt conveyor systems, and each is designed to perform specific functions. Many industrial conveyor belts come with add-ons and ancillary equipment to make them function more efficiently. The following are the different types of belt conveyor systems and how they are used in material handling.

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Slider bed belt conveyors

These conveyor belts have roll idlers sitting under a rubber belt to eliminate friction and reduce wear on the belt. They are designed for low maintenance and longer operational life. They are useful for loading and sorting various materials, including plastic, paper, and metal parts. Heavy packages can easily be moved out of trucks or containers by adding a telescopic feature.

Flat bed conveyors

This is one of the most commonly employed conveyor belt systems. It utilizes a series of pulleys to move a flat belt on its surface. The belt can be made out of natural or synthetic material and is ideal for the safe transport of soft, lightweight objects or irregularly shaped items. They are commonly used in slow assembly lines.

Plastic chain conveyors

This conveyor system has features similar to the flat bed conveyor system, except it comes with a plastic chain rather than a standard belt. It comprises modular pieces that can be replaced individually instead of replacing the entire belt. Because they are easy to clean, plastic chain conveyors are useful in industries where a sanitary environment is a must.

Roller bed conveyor belts

As the name suggests, the system uses a series of rollers set up on a fixed support. The roller bed system has a simple structure and can be used alone or in combination with other conveyor systems. They are installed in airports and train stations where they are used for moving bags, boxes, and pellets.

Cleated belt conveyors

This belt conveyor system comes with cleats of various shapes depending on the application of the system. The cleats can be positioned to provide equal distance between objects or to secure loose items during inclines or declines. For example, elevator belts are cleated with barriers between them to carry loose items securely up a steep incline. They are often used to transport grain, coal, and building materials and are also a common sight in the chemical, hydropower, and metallurgy industries.

Curved belt conveyors

This belt conveyor system uses a curved frame to transport items around obstacles or in locations where available floor space must be maximized. The curved nature of the system eliminates the need for intermediate transfer stations that come at high engineering costs. They are also used in ports, power stations, and the mining industry.

Inclined belt conveyors

Inclined belt conveyors come in handy when items being transported need to be raised or lowered. They are equipped with a central drive used to tilt the belt conveyor at an angle. The rough surface of the conveyor belt provides a firmer grip on items being moved to prevent them from falling off. They are very useful for transferring items between floors or transporting them to higher elevations.

Special belt conveyors

These are belt conveyor systems specially designed for various uses. Fiberglass belt conveyors are made from heat-resistant fiberglass to withstand extreme temperatures. Magnetic belt conveyors have electromagnets installed within the bed of the conveyor to secure materials containing iron. We are a belt conveyor system company with highly trained staff and the latest equipment in the industry. Contact us today and let us know your specific needs. Our friendly team will provide answers to all your questions and attend to your belt conveyor requirements.

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